The HBD 1600 metal 3D printing system redefines the standards for efficient, stable, and safe large-scale metal additive manufacturing, with its meter-scale build envelope, multi-laser collaborative manufacturing capability, and full-process intelligent closed-loop system. As a deeply customized solution for the aerospace industry, it provides innovative technological support for the production of complex structural components.
HBD 1600
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Structure & Features
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1Control System
The HBD 1600 is equipped with a robust control system, offering comprehensive system logs for in-depth performance tracking. Its high-efficiency software is designed for swift data processing, ensuring precise control throughout the printing process.
2Intelligent Powder Spreading Module
Equipped with an integrated high-rigidity, all-in-one bidirectional powder spreading structure, it is ready for use upon installation and achieves a dual breakthrough in both powder spreading accuracy and efficiency. The system allows the non-printing area speed to reach 300mm/s, resulting in a 100% increase in powder spreading efficiency.
3Powder Collection
With hign volume collection containers, minimizes the frequency of powder changes. This setup
enhances productivity by reducing downtime during powder recycling and storage.
4Powder Closed-Loop circulation system
Featuring an advanced powder closed-loop circulation system that realizes automatic recycling, sieving, and powder supply during printing. lt reduces manual intervention, improves powder utlization, and enhances operational safety.
5Long-lasting Filtration System
The filtration system utilizes next-generation PTFE-coated filter elements, meeting H13 standards
with a capture efficiency of up to 99.9%, capable of trapping particles as small as 0.3μm. The filter
includes self-cleaning features, providing a filter element lifetime of over 5 years. Optimized
gas-flow configuration enables secure and efficient waste reclamation in inert gas environments,
ensuring optimal printing conditions.
6Precision 28-Laser System
Designed with a fully sealed optical path and precise water-cooled temperature control, the 28-laser system of the HBD 1600 offers high accuracy and stability. The fixed-focus optical structure enables consistent energy distribution, essential for producing high-resolution parts with complex details.
7Automated Powder Feeding System
The automated powder supply system continuously monitors powder levels in the storage hopper,
enabling uninterrupted powder replenishment. This ensures a smooth, efficient printing process,
particularly useful for large builds or mass production runs.
8Automatic Blade Replacement System
Real-time monitoring of blade wear and fully automated replacement process, combined with a dua-blade redundancy design, supports long-duration, uninterrupted printing tasks.
9Lens self-cleaning system
Automatically removes lens dust, effectively preventing optical path attenuation and reducing downtime due to lens maintenance, significantly lowering long-term operational and maintenance costs.
Get the Full Specs of the
HBD 1600
Want to dive deeper into the capabilities of the HBD 1600?
Download our product brochure to explore its full specifications, applications, and more.
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Print Case Studies
Liquid Rocket Engine Model
Through topological optimization, we have achieved the integrated printing of regenerative cooling channels and the combustion chamber, reducing the traditional 200+ components to a single integrated piece. This significantly eliminates numerous weld risk points. The biomimetic fractal flow channel design enhances the propellant mixing efficiency by over 30%.
Topological Optimization Frame
Through topological optimization design, we precisely distribute material stress, achieving a remarkable 16.5-ton ultimate load capacity and a significant 35% weight reduction, thereby pushing beyond the traditional boundaries of structural efficiency.
Enhance Your Workflow with
Our Auxiliary Equipment
HBD 1600
Powder Suction and Sieving-Machine
Achieve consistent powder quality with automated sieving and recycling, maximizing material reuse rate for critical metal AM processes.
Powder Supply Machine
Enable continuous 24/7 printing operations with closed-loop powder feeding and inert gas protection, eliminating manual handling risks.
External Purification System
An independent external long-life purification circulation system, controlled by an imported PLC with real-time printer communication, delivers up to 99.99% capture efficiency for extended service life.
Vacuum Cleaner
Ensure worksafety with the containment for reactive metal powders, featuring explosion-proof design and zero-residue recovery.
Vacuum Drying Oven
Remove moisture contaminants, preserving powder flowability and preventing hydrogen embrittlement.
Technical Specifications
Build Volume:
1600mm × 1600mm × 1750mm(height incl. build plate)
Laser Power:
28 Lasers, 500W
Layer Thickness:
20μm-120μm
Scanning Track Width:
70μm-200μm
Scanning Speed:
≤10m/s
Oxygen Content:
≤100ppm
Protective Atmosphere:
Integral sealed, automatic monitoring of oxygen content, recycling cleaning and collection coefficient ≥ 99%
Relative Density:
99.9%+
Typical Accuracy:
0.05-0.2mm
Metal Powder:
Stainless steel, titanium alloy, superalloy, tool steel, aluminum alloy, Hastelloy, etc.
Process Parameter Configuration:
Tailored parameter set for the specific application, user-modifiable
Weight:
Est. 71500kg
External Dimensions:
12500mm × 5920mm × 7500mm
Power Supply:
500W: AC380V,50Hz, peak power ≤50kW, average power ≤25kW
Ready to Transform Your Production? Let’s Talk!
Our team is here to help you with pricing, customization options, and more. Contact us today for a tailored quote.
